Kuumbwa kweAmorphous Alloy Transformer uye Kugadzirwa kweStructural (JZP Technical Perspective)

Amorphous Alloy Transformers, yakaitwa makambani akaita seSangano reHutano hweVeruzhinji, zvinomiririra kufambira mberi kwechimurenga mu Kugoverwa Kwesimba tekinoroji. Maumbirwo avo akasiyana anoshandisa hunhu hwemukati hwesimbi dzisina chimiro kuti dzibudirire uye dzirambe dzichishanda zvakanaka. Pazasi pane kupatsanurwa kwakadzama kwekugadzirwa kwavo uye hunyanzvi hwemaumbirwo, tichitarisa mhinduro dzeinjiniya dzeJZP.

 

 

1. Magadzirirwo Emukati: Mwoyo Wekushanda Nesimba​

Chinhu chikuru chinoshandiswa nematransformer eJZP ndechekuti JZP haina chimiro chakafanana nesimbi dzesimbi dzesilicon. Kusiyana nesimbi dzesimbi dzekare, JZP inoshandisawo. ribhoni dzakatetepa kwazvo dzisina chimiro(ukobvu chimiro cheatomu chisina kujeka​

Ribhoni idzi ndedzinoti:

 

Yakagadzirwa kuburikidza nekunyungudutsa: JZP inoshandisa nzira dzekudzima nekukurumidza kugadzira ribhoni dzine kristallinity shoma, zvichiita kuti hysteresis iderere uye kurasikirwa kwe eddy current.

 

Yakakuvara kuita seyakaita setoroidal: Pakati pechinhu chinounganidzwa nekuramba uchimonera ribhoni kuita chimiro chakabatana, chakavharwa. Izvi zvinoderedza kubuda kwesimba remagineti uye zvinowedzera kushanda zvakanaka kwesimba kusvika ku80% zvichienzaniswa nematransformer akajairwa.

 

Yakagadzirwa ne boron-silicon alloys: JZP inogadzirisa kuumbwa kwe alloy (semuenzaniso, Fe₇₈B₁₃Si₉) kuti iwane a huwandu hwekuzara kwemvura ye1.5–1.8 T, zvichiita kuti mavhoriyamu madiki epakati asakanganise mashandiro emuviri

 

Kugadzira Zvinhu Zvitsva kweJZP:

 

 

"Multi-Layer Annealing" ine patent: Inoderedza kushushikana kwemukati mumaribhoni, ichivandudza kugadzikana kwemuchina panguva yekumonera.

 

Kugadzirisa Kushanduka Kwesimba: Inogadzirisa core geometry kuti ienderane nekuchinja-chinja kwemutoro, ichideredza kurasikirwa kwekushanda ne15%

 

 

2. Mawindings: Kururama uye Kugara kwenguva refu​

Mawindings eJZP akagadzirwa kuti akwanise kufambisa mvura zvakanyanya uye kusimba kwekupisa:

 

Mutyairi wemhangura/aruminiyamu: Mawindings emhangura akachena kwazvo (99.99%) anoderedza kurasikirwa kwekudzivirira. Kune mashandisirwo anodhura zvakanyanya, JZP inopa mawindings ealuminium ane mashandiro akaenzana.

 

Kuisa mushonga wevacuum: Mawindings akaiswa mu epoxy resin pasi pe vacuum kubvisa mapoketi emhepo, zvichiita kuti insulation ive yakasimba kana tembiricha yanyanya.

 

Kugadziriswa kweDyn11 Connection: Kurongeka uku kwekugadzirisa kunoderedza kukanganiswa kweharmonic (semuenzaniso, harmonic yechitatu) nekuenzanisa mafungu echikamu, zvakakosha kumagridi eindasitiri ane mitoro isiri yemutsara.

 

Kuvandudzwa kweJZP:

 

Tekinoroji Yekutenderera Inochinjika: Inoshandisa maoko erobhoti ane AI-driven tension control kuma wind ribbons asina ma micro-cracks, zvichiita kuti hupenyu hwebasa huwedzere ne30%.

 

 

3. Kudzivirira uye Kutarisira Kupisa​

 

Zvimiro zvekudzivirira zvakasimbaJZP inoshanda bepa re nomexuye mafirimu epolyester​ yekubvisa mawindings kubva pakati, akayerwa simba re dielectric re35 kV/mm.

 

Dhizaini yeTangi Rinozadzwa Nemafuta:

 

 

Chivharo chakavharwa: Inodzivirira kupinda kwehunyoro uye oxidation, inoenderana neIEC 60599 standards

 

Mafin ekutonhodza: Zvipete zvearuminiyamu zvakabatanidzwa mutangi zvinowedzera kupisa, zvichideredza tembiricha yekushanda ne10–15°C.

 

Kufambira Mberi kweJZP:

 

Kuzvidzivirira Kwega: Maresini epoxy anowedzerwa neparticle anogadzirisa ega maburi madiki ekudzivirira kupisa, zvichideredza zvinodiwa pakugadzirisa

 

 

4. Kugadzwa kweZvivako uye Matambudziko​

 

Musangano weCore-to-Winding: Mashandisirwo eJZP majoini akagadzirwa nelaserkubatanidza ribhoni, kuderedza mipata yemhepo uye kuramba simba remagineti.

 

Kusimbiswa kweMichina: Mafuremu epolymer akasimbiswa nefiberglass anotsigira pakati, zvichideredza kuneta kunokonzerwa nekudengenyeka.

 

Matambudziko Makuru Akagadziriswa neJZP:

 

Ribhoni Kupusa: Yakagadzira maitiro e "pre-stress" ekuwedzera kuchinjika kweribhoni panguva yekubata.

 

Kushanda Nemutengo Wakanaka: Magadzirirwo ekucheka ribhoni akagadziridzwa kuderedza marara ezvinhu ne25%

 

 

5. Zviyero zveMashandiro uye Mashandisirwo

Paramita	JZP Amorphous Transformer	Chinyakare cheSilicon Steel Transformer
Kurasikirwa Nemutoro	0.15–0.3 W/kVA	0.8–1.2 W/kVA
Kurasikirwa Nemutoro	1.2–1.8 W/kVA	2.5–3.5 W/kVA
Kushanda zvakanaka	>98%	92–95%
Ruzha Rweruzha	≤45 dB	55–65 dB

Mashandisirwo:

 

Magridhi Akangwara: Yakanakira kupararira muguta nekuda kweruzha rushoma uye saizi diki.

 

Simba Rinodzokororwa: Inoshanda zvakanaka nemagetsi ezuva/mhepo kuti ishandise simba reDC-AC zvakanaka.

 

 

Mhedziso

Matransformer eJZP akagadzirwa neamorphous alloy anoratidza kusanganiswa kwesainzi yezvinhu uye kugadzirwa kwepamusoro. Nekufunga patsva nezvekugadzirwa kwepakati, kunyatsoita mawinding, uye manejimendi yekupisa, JZP yakaisa zviyero zvitsva mukushandisa simba zvakanaka, zvichiita kuti matransformer aya ave akakosha pakuvaka simba rinogara kwenguva refu. Kuti uwane mamwe matsananguro ehunyanzvi, tarisa magwaro echigadzirwa cheJZP kana kubvunza timu yavo yeinjiniya.